Carton Flow

UNARCO offers a variety of Carton Flow Rack systems for every size warehouse and distribution center, and in every price range. All systems are gravity-driven and perfect for applications with numerous SKUs. Inventory rotation is ensured with First-In/First-Out presentation basis. Separating the loading aisle from the retrieval aisle allows pickers to operate more efficiently. Carton Flow Rack, with its tilted shelves which improve visibility and order accuracy, is the perfect answer for split case or piece picking. Other carton flow rack options such as impact decks and intermediate supports, can help guard against warehouse abuse and prolong system longevity. Carton Flow Rack can be integrated with conveyors and other warehouse storage solutions to create functional pick modules and picking efficiency.

UNARCO manufactures many types of carton flow rack – traditional snap-in roller track including UPICK knock-down design, KPICK (Kingway carton flow rack) welded shelves or RhinoTrac full-width lay in roller units.

The modular UPICK system makes shipping and installation of even the most complex modules simple. Carton Trax steel axle carton flow lanes install easily and are available on 3″ centers. Interchangeable front/rear assemblies and side members make ordering and installation less confusing. Vertical 1-1/2″ shelf adjustability allows for configuration ease and system versatility.

RhinoTrac Full-Width Carton Flow Roller Conveyor is a more durable solution than traditional carton flow for warehouses with heavy product traffic. Pre-assembled flow lanes with integrated supports simply lay into the rack and rest on the beams.

RhinoDeck is an option for lighter duty product or as a retrofit for existing Carton Flow Rack installations.

Carton Flow Rack can dramatically improve warehouse efficiency by organizing product and rotating stock automatically. Long, straight, dedicated lanes maintain product organization and keep labor costs down. Storage space can be increased up to 60% by using a minimum of 22% less floor space, thereby keeping building costs down.

Typically, Carton Flow Rack Systems use about half the floor space that standard pallet rack and the difference can be more dramatic with multi-level systems. The simplicity of gravity driven systems requires less capital than maintenance-prone automated Unarco.